HCTE PTE, Ltd.
Cleanliness Ultrasonic and Pressure Cleaning Collector ISO16232-2007
Cleanliness Ultrasonic and Pressure Cleaning Collector ISO16232-2007

Cleanliness Ultrasonic and Pressure Cleaning Collector ISO16232-2007

The equipment integrates pressure injection cleaning, cleaning agent online filtration recycling, and circulating fine filtration to synchronize parts cleaning and collect the particle pollutants on the filter surface, reduce the retention time of particles.

  • Certification :

    Calibration Certificate(cost additional)
  • Price :

    Negotiable
  • Delivery Time :

    30 days
  • Payment Terms :

    L/C, T/T
  • Brand Name :

    HCTE
  • Model Number :

    HCTE0007

Cleanliness Ultrasonic And Pressure Cleaning Collector ISO16232-2007

Feature:

subvert the traditional manual cleaning detection method, standardize the cleaning detection and control process and improve the efficiency of cleaning detection.The operation space of cleaning parts is relatively independent, with a built-in air laminar system, purify the cleaning operation environment, and configure the air screen isolation system on the personnel operation surface to effectively isolate the cleaning area and the external environment, and build a clean operation platform for cleaning and detection.The working pressure state of the equipment is shown in real time that the cleaning and detection pressure can be continuously adjustable, with different cleaning nozzles, for fast and convenient cleaning of the cavity channel, blind holes and overall surface of the parts, which is widely used in the cleaning detection of various auto parts.

 

Standard: 

ISO16232-2007 Road vehicles — Cleanliness of components of VDA19 Particle cleanliness test methods and elements

GB / T3821-2005 Small and medium power internal combustion engines-Cleanliness measurement

 

Products Introduction:

Air layer flow purification

The equipment integrates the air transmission device with air circulation and filtration function.The fan inhaled the air from the top and filtered through HEPA, and the filtered clean air was delivered evenly at 0.45m/s ± wind speed of 10%, with constant and uniform laminar air.Form a thousand or 100 level clean space (ordinary laboratory air level is one million) in the cleaning working area to provide a good cleaning operation environment for parts cleanliness detection and reduce the impact of the external environment on the test results.

Automatic ultrasonic cleaning

Ultrasonic vibration cleaning is the direct and indirect effect of ultrasonic cavitation, acceleration and DC inflow on liquid and dirt, so that the pressure and temperature regulation of 1012-1013pa, destroy the attachment of insoluble particles and make them differentiated in solution, and finally realize the effect of cleaning parts surface particles, cleaning effect is better than pressure cleaning, cleaning uniformity, the integration of the equipment, which can realize automatic ultrasonic cleaning and cleaning detection automation.

Pressure injection cleaning

Clean the docking port with the pressure in the cleaning area and check the parts according to the preset parameters.Wash the spray gun with pressure and manually control the surface of the parts according to the cleaning procedures.Cleaning pressure, flow rate and Angle can be adjusted according to the specification.

Filter the sample online

After cleaning the parts, the cleaning agent can realize synchronous and automatic filtration and recovery through the online filter, and timely collect the particle pollutants on the surface of the cleaning liquid to the detection surface of the filter film.No manual operation of the filter cleaning solution is required. 

Fine filter cleaning agent

Equipment uses special cleaning liquid, cleaning liquid is the carrier used to extract particle pollutants in the equipment. The cleaning liquid itself can not have the pollutants that affect the detection results data. The equipment integrates automatic precision filtration cleaning liquid function to ensure that the cleaning liquid is clean before cleaning parts, and its cleanliness can be checked by the terminal filter device. 

Add the cleaning agent / replace the cleaning agent

The internal loading capacity of the equipment shall not exceed 20L; the supporting cleaning liquid is automatically added to the equipment through the liquid outlet. Users can choose the added amount as appropriate according to the cleaning and detection requirements. When the cleaning liquid needs to be replaced, select the corresponding control button, open the cleaning liquid outlet, and the equipment shall automatically discharge the used cleaning liquid.

Work status prompt

Display the current working state, current flow, total cleaning fluid, cleaning mode and other information in real time. The working state is monitored in real time. In case an error occurs, the equipment automatically stops working and sends alarm prompts, displays the current error information, and provides help methods for solving problems.

Cleaning parameter settings

Cleaning pressure, flow parameters, cleaning time and cleaning mode, adjust the storage and cleaning parameters according to different cleanliness detection standards.

supplementary lighting

Industrial grade explosion-proof LED auxiliary lighting, energy saving, environmental protection, safety and reliable, protection grade IP67.

 

Technical parameters:

Model

HCTE0007

Overall dimensions

1750 * 780 * 2000mm; 2050 * 900 * 2000mm(W * D * H)

Main frame material

304 stainless steel, industrial profile

Size of the cleaning site operation area

600 * 500 * 800mm / 900 * 700 * 800 (optional)(W * D * H)

Size of ultrasonic pressure cleaning tank

300 * 200 * 200mm / 400 * 300 * 300mm (optional)

Pressure cleaning operation room material

304 mirror surface stainless steel

Cleaning and testing parts

one stainless steel grille (thickness).

 

Travel of automatic lifting door of cleaning room

400mm; (power off and self-lock)

Length of cleaning operation protective gloves

360mm (standard with L number)

Main control display

HMI human-machine interface

Ultrasonic cleaning frequency

40KHz; power: 200W

Cleaning and test pressure

0MPa-0.6MPa

Flow range

1.0L/min-5.0L/min, with 2% accuracy

Time setting range

0-9999 S

Part cleaning parameter storage

0-99 groups (default 12 groups, other storage quantity can be customizable)

Function mode selection

ultrasonic cleaning pressure rinse and discharge

Stainless steel storage capacity

20L

Special solvent cleaning agent

AP760

Precision of cleaning liquid circulation filter

0.2 m (two-level filtration)

 

Suitable detection filter membrane

47mm / 50mm

Air purification rate

99.995% HEPA efficient purification accuracy of 0.3 m

 

Suitable detection filter membrane

47mm / 50mm

Air purification rate

HEPA efficient purification accuracy of 0.3 m

 

Gas supply

1200m3/h

exhaust capacity

400 m3/h

Ventilation and exhaust pipe interface

Ø100mm

Working power supply

AC220V, 50Hz; power: 550W

Total weight

approximately 450KG

 

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