Production Line Dedicated Wall Mounted Boiler Comprehensive Test System Iso/Ce Compliant High-Precision Full Item Testing

Production Line Dedicated Wall Mounted Boiler Comprehensive Test System Iso/Ce Compliant High-Precision Full Item Testing

Product Introduction:

Engineered for high-speed production environments, our wall-mounted boiler test system combines smart automation and user-centric design to redefine manufacturing quality control. Designed exclusively for assembly lines, it executes 32+ standardized tests—from raw material validation to in-process functionality checks and final product certification—ensuring every boiler meets global safety and efficiency norms with 40% faster testing cycles than traditional methods.

Product Features:

1. 0.1% FS-level ultra-precision detection

• Core advantages: Using imported Honeywell sensors, pressure accuracy ±0.1% FS (0–10MPa), capturing 0.01MPa micro-leakage; temperature resolution 0.1℃ (-40–200℃), accurately identifying thermal efficiency fluctuations (meeting GB25034 energy efficiency classification).
• Technical guarantee: AI algorithm filters 32-channel data noise, and the recognition rate of defects such as unstable burner ignition and heat exchanger fouling reaches 99.9%.

2. One-button intelligent operation

• Ease of use: 15-inch touch screen supports drag-and-drop process design, and novice training takes ≤1 hour; preset GB/CE/ASME standard test templates, one-button start of fully automatic detection (parameter adjustment → data collection → qualified judgment), reducing 80% of manual intervention.
• Localization adaptation: Chinese, English and Spanish multi-language interface, suitable for Singapore's bilingual manufacturing environment.

3. 24/7 mass production-level stability

• Efficiency: ≥150 units tested per day (8 hours), single cycle ≤3.5 minutes, 60% more efficient than traditional equipment; supports direct connection of MES system data, seamlessly integrated into smart factories.
• Durability: Aluminum alloy body + IP54 protection, adaptable to harsh workshop environments; certified by Singapore SAC, 10,000 hours of continuous operation without calibration drift.

4. Modular custom adaptation

• Flexibility: Software adjustable water flow (10–500L/min), air pressure (0.5–50kPa), compatible with 10kW household to 70kW commercial wall-mounted boilers; plug-and-play modules support condensing furnaces (CJ/T228), low nitrogen burners (NOx detection) expansion.
• Quick model change: Store 50 + customized test solutions (such as "Singapore wet heat durability test"), and improve model switching efficiency by 40%.

5. Full-link data traceability

• Management efficiency: Automatically store 50,000+ inspection records with timestamps and SN binding (supports CSV/PDF export); AI analysis identifies parameter trends (such as a 15% increase in valve leakage rate at 35°C) and assists in design optimization.
• Compliance worry-free: The report automatically matches the ISO 9001 audit and Singapore SPRING certification formats, reducing document preparation time by 50%.

6. Multi-layer safety protection

• Active protection: automatic shutdown due to overpressure (triggered when exceeding the set value by 10%), leak detection (alarm for a pressure drop of 0.05MPa within 10 seconds), and 20ms response emergency stop button.
• International compliance: Passed CE (LVD/EMC) and ASME BPVC pressure safety certifications, and complies with the mechanical protection design requirements of the Singapore Factory Safety Act.

International reference standards: ​

• ISO 9283:1998: Industrial automation systems and integration - Production data acquisition - Part 3: Data exchange. This equipment strictly follows this standard to ensure accurate transmission and sharing of test data between different systems, and facilitate data management and analysis for enterprises. ​
• EN 483:2003: Welding. Destructive testing of welded joints. Macro and micro inspection. In the inspection of the welding parts of the wall-mounted boiler, it fully complies with the requirements of this standard to ensure that the welding quality meets international standards. ​
• ASTM D3359-09: Standard test method for adhesion of coatings by tape test. For the inspection of the adhesion of coatings on the surface of wall-mounted boilers, it is strictly implemented in accordance with this standard to ensure that the coating quality meets the standards. ​
• IEC 60335-1:2020: Safety of household and similar electrical appliances - Part 1: General requirements. In the design and manufacturing process of the equipment, full consideration is given to electrical safety, which fully complies with this international general safety standard to ensure safe use. ​
• GB/T 25034-2021: Gas heating water boiler. As a domestic relevant industry standard, the equipment also meets its requirements to ensure its applicability and compliance in the domestic market.

Technical parameters: