Wall Mounted Boiler Durability Tester 1-50 Stations 999,999 Cycles PLC Smart Control
Product Introduction:
Gas boiler durability testing faces challenges: manual cycle counting errors, multi-station coordination inefficiencies, and data loss during power outages. HCTE-WMBT002 redefines reliability:
- Multi-Station Flexibility: Scales from 1 to 50 stations, supporting R&D (small-batch) and production line (large-batch) scenarios—boosting test efficiency by 60%.
- 999,999 Cycle Precision: Automates long-term life decay tests (e.g., 100,000+ cycles), detecting thermal efficiency degradation and component wear.
- Smart Data Safeguard: Power-off memory retains test progress, ensuring zero data loss during unexpected outages.
Imported solenoid valves and pressure regulators (response ≤50ms) ensure stable test conditions, aligning with GB25034-2010 and Singapore’s safety standards.
Product Features:
- 1-50 Station Customization: Single unit covers R&D (1-10 stations) and mass production (10-50 stations), adapting to diverse testing scales.
- Precision Parameter Control:
- Water pressure: 0.05–0.5MPa (±0.5% F.S)
- Gas pressure: 0.5–5kPa (±0.5% F.S)
- On-off time: 0–999s (continuously adjustable).
- Ultra-High Cycle Testing: 0–999,999 preset cycles for simulating 5–10 years of operational wear.
- Power-Off Memory: Resumes testing automatically after power restoration, preserving test data integrity.
- Ergonomic Design:
- Boiler hooks move ±100mm (vertical/horizontal) for easy positioning.
- Compressed air blowing (0.4–0.8MPa) empties residual water post-test, preventing corrosion.
- Imported Component Reliability: Solenoid valves and regulators (imported brands) offer 40% higher stability and ≤50ms response.
- Intuitive Monitoring: Analog pressure gauges provide real-time water/gas pressure visualization—no extra calibration needed.
- Production Line Ready: Modular structure enables on-site deployment; single station completes ≥20 tests/day (8-hour shift).
International/Regional Standards Compliance
Standard |
Applicable Clauses |
Core Test Items |
GB25034-2010 |
Gas heating water heater life tests |
Cycle count (≤999,999), pressure fluctuation (0.5–5kPa), on-off time (0–999s). |
GB/T 18713-2002 |
Household gas appliance test methods |
Durability test process, parameter simulation logic (water/gas control). |
Product Applications
- R&D Phase: Enterprises test new boiler models’ life decay (e.g., thermal efficiency after 100,000 cycles), optimizing designs for Singapore’s climate.
- Production Line QC: Mass durability testing (50+ units/day via multi-station) identifies early failure modes, reducing post-sale defects by 35%.
- Certification Phase: Third-party labs (e.g., Singapore Accreditation Council-accredited bodies) use it for pre-GB25034 certification, with data directly supporting life rating claims.
Technical Parameters
Parameter |
Technical Details |
Model |
HCTE-WMBT002 |
Test Stations |
1–50 (Customizable) |
Water Pressure Range |
0.05–0.5MPa (±0.5% F.S Accuracy) |
Gas Pressure Range |
0.5–5kPa (±0.5% F.S Accuracy) |
Water Circuit On-Off Time |
0–999s (Continuously Adjustable) |
Test Cycle Range |
0–999,999 Cycles (Programmable + Power-off Memory) |
Hook Movement Range |
±100mm (Vertical/Horizontal Adjustment) |
Blowing Air Pressure |
0.4–0.8MPa (Compressed Air Interface) |
Gauge Type |
Analog Pressure Gauge (Water/Gas) |
Solenoid Valve Response Time |
≤50ms (Imported Brand) |
Control Mode |
PLC + 7-inch Touchscreen HMI |
Power Supply |
AC220V±10%/50Hz, 150W |
Ambient Temperature |
0–40℃ (Non-condensing) |
Relative Humidity |
≤80% RH |
Protection Rating |
IP30 (Cabinet) / IP40 (Sensor) |
Single Station Dimensions |
600×500×800mm (Scalable Modular Design) |
Single Station Weight |
35kg (Main Unit) |
Test Objects & Items
- Test Objects: Gas-fired heating water boilers (≤70kW).
- Core Test Items:
- Durability Cycles: 0–999,999 cycles (simulating long-term wear).
- Pressure Stability: Water (0.05–0.5MPa) and gas (0.5–5kPa) fluctuations.
- Operational Flexibility: Water circuit on-off time (0–999s), hook positioning (±100mm).
- Post-Test Protection: Compressed air blowing to empty residual water.